Block Cutting Machine
Product Introduction
A block cutting machine is a heavy-duty industrial equipment designed to cut large blocks of materials—primarily stone (such as granite, marble, limestone, or sandstone), but also concrete, asphalt, or other solid materials—into smaller, more manageable pieces (e.g., slabs, tiles, or custom shapes) for construction, landscaping, or manufacturing purposes.
Granite Gang Saw Cutting Machine
1. Adopt table lifting feeding mode for sawing, frequency conversion drive.
2. Static pressure circular guide rail structure is adopted for reciprocating swing of saw frame.
3. Adopts double crank and double connecting rod structure.
4. Exclusive use of screw rod anti impact mechanical protection device.
Gang Saw Granite Cutting Machine
Introducing the HUALONG HLMW-100/150 Super Thin gang saw granite Diamond Multi Wire Saw cutting machine: Define the future of stone cutting. Our next-generation technology utilizes ultra-thin (0.3-0.8mm)diamond wire to achieve exceptional slab yields exceeding 97%. Elevate your block-to-slab production with unparalleled efficiency and material savings.
Main Features
High Efficiency:
Cut large material blocks quickly, far faster than manual methods, boosting productivity.
Precision:
Computerized or calibrated controls ensure accurate cuts (consistent thickness, angles, shapes), reducing waste.
Versatility:
Handle various materials (stone, concrete, asphalt) and adapt to different cutting needs (slabs, tiles, custom shapes).
Reduced Labor:
Minimize manual effort, lowering labor costs and physical strain on workers.
Durability:
Equipped with tough components (e.g., diamond blades) to withstand hard materials, ensuring long-term use.
Safety:
Built-in safeguards (e.g., guards for moving parts) reduce accident risks compared to manual cutting.
Company Introduction:
Baichao Machinery Co., Ltd, establishd in 1989, is a leading manufacturer of stone machinery and equipment in China, which occupies a land area of over 50,000 square meters, and has more than 200 skillful employees. The company has passed ISO9001:2015 quality system certification and the European CE safety ceftification.
Our main products contains stone quarry machine series and processing machines series, which including block cutting machine, bridge saw, CNC machines, CNC processing center, stone polishing machine etc. The products have enjoyed a high reputation in domestic market and were also sold to over 60 countries such as USA, UK, Germany, France, Spain, Finland, Russia, Uzbekistan, India, Indonesia, Vietnam, Australia, Saudi Abrabia, Egypt, South Africa, Kenya, etc.
Application Scenario
Block cutting machines have diverse applications across industries due to their ability to cut large, hard materials precisely. Key uses include:
Stone Processing: Cutting raw stone blocks (granite, marble, limestone) into slabs for countertops, flooring, wall cladding, or monuments.
Quarry Operations: Slicing massive extracted stone blocks into transportable sizes for further processing.
Construction: Cutting concrete blocks, bricks, or asphalt for building foundations, roadworks, or demolition.
Landscaping: Shaping stone blocks into pavers, curbstones, or decorative elements for gardens, parks, or outdoor spaces.
Mining: Cutting mineral blocks or ore into manageable pieces for extraction and processing.
Waste Recycling: Breaking down large concrete or stone debris from construction sites into reusable aggregates.
Why Choose Us
Our Factory
Our company covers an area of more than 50,000 square meters, with an operational plant area of more than 20,000 square meters and employs more than 300 highly skilled employees.
Quality Assurance
In terms of quality assurance, the company strictly follows the standards and norms of the industry quality system. Adopt industry-leading testing equipment to ensure product quality and good reputation. The company has passed ISO9001:2015 quality system certification and the European CE safety ceftification.
Professional Service
We can accept factory inspection and goods inspection at any time. Technical discussion, research and development of new products, and complete after-sales service.
Attractive Design
Our design team will design patterns based on the latest fashion trends. We also collaborate with cutting-edge design companies to regularly launch new products.
Technical Parameters
|
TECHNICAL DATA |
|||
|
Model No. |
HLKJ-100/S800 |
HLKJ-100/S800 |
|
|
Number of blade |
Pc |
80 |
100 |
|
Blade length |
Mm |
4400 |
4400 |
|
Working stroke of blade |
Mm |
800 |
800 |
|
Max.cutting size of block |
Mm |
3200x2500x200 |
3200x2500x200 |
|
Min.cutting thickness of slab |
Mm |
16 |
16 |
|
Cutting feed |
Mm/h |
50-400 |
59-400 |
|
Power of main motor |
Kw |
110 |
132 |
|
Block trolley size |
Mm |
2050x3200 |
2559x3200 |
|
Gross weight |
Kw |
52000 |
62000 |
|
Dimensions (L x W x H) |
Mm |
11900x5060x4960 |
11900x5560x4960 |
Components of Block Cutting Machine
Hydraulic system
This is the heart of the block cutter and is responsible for generating the pressure required to cut the blocks. The hydraulic system consists of hydraulic pumps, hydraulic cylinders, hoses and valves that work together to control the movement of the cutting head.
Cutting head
The cutting head is equipped with a cutting tool, which can be a blade, wire, or chain, depending on the type of block cutter. The cutting head is mounted on the machine's carriage and can be moved up, down and sideways to achieve the desired cutting pattern.
Transportation
The carriage is a movable platform that supports the cutting head and allows it to move along the X and Y axes. It is usually mounted on a rail or rail to ensure smooth and precise movement.
Control System
The control system is the brain of the block cutting machine and is responsible for controlling and monitoring all aspects of machine operation. These include PLCs (programmable logic controllers), touch-screen interfaces, and software that enable machines to automate complex cutting tasks.
Power supply
The power supply provides the electrical energy required to operate the block cutter. This can include generators, batteries or direct connection to the grid, depending on the location and requirements of the machine.
Security features
Block cutting machines are equipped with various safety features to protect the operator and prevent accidents. These include emergency stop buttons, safety sensors, interlocks and guards to prevent contact with cutting tools.
Preparing the block cutting machine
The first step involves prepping the cutting machine. Checking the sharpness of the blades and adjusting the height and depth of the machine are critical during this stage.
Placing the block
Once the machine is ready, place the block on the cutter table. Ensure that the block is aligned correctly and fixed in place.
Making the cuts
With the block in place, the cutting blades are then activated by pressing a button, and the machine begins to make precise and accurate cuts. These cuts are adjustable, enabling the user to make straight cuts or angled cuts depending on the requirements of the project.
Removing the cut blocks
After the cuts have been made, the blocks are carefully removed from the machine. This ensures that the blocks’ edges remain smooth and without any damage from the cutting process.
Packaging and Shipping
Certificate
FAQ
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